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Tennis Courts

Plexipave

Plexipave Sport Surfacing Systems are 100% premium acrylic all-weather surfaces suitable for indoor or outdoor application. They are ideal for tennis courts, athletic tracks, netball courts and other multipurpose sports surfaces. Plexipave surfaces are available in a full range of standard and custom colors perfect for sport and walkway applications.  Minimal maintenance costs make it very economical and all Plexipave surfaces are 100% environmentally friendly.

The Plexipave Color Finish System is an all-weather, durable, quick drying color surface that provides superior resistance to deterioration from ultra-violet rays. Plexipave is a color intense tennis surface formulated for use over asphalt and concrete. The high performance finish coat is available in ten popular standard colors. Custom colors are available to meet individual needs. Plexipave has been the choice of tournament installations around the world.

Durability and Value Worldwide

Owners and facility managers around the world appreciate Plexipave’s long-lasting, all-weather durability.It’s 100% acrylic, asbestos-free composition retains color, texture and playability for 5 to 7 years between resurfacings. Excellent wear resistance represents significant value:a Plexipave or Plexicushion court is a wise investment that yields substantial returns year after year.

Outstanding Service and Support

Plexipave and Plexicushion are the most widely used acrylic tennis court surfacing systems in the world. They have achieved a global presence in tennis surface systems, and enjoy an international reputation for excellence and dependability. With the Plexipave and Plexicushion Systems, you get superior products supported by a worldwide organization of authorized applicators.

Superior Playability

Tennis players everywhere attest to the superior playability of the Plexipave System. Plexipave’s speed of play makes it possible for all types of players to excel, and its distinctive qualities of consistently true bounce and sure footing enhance coaching, training and competition. According to coaches, when tournament competitors play on Plexipave and Plexicushion, they are unhindered by surface inconsistencies, allowing a level of play which truly reflects the athlete’s skill.

Plexipave and Plexicushion Tennis Court Surfaces

Advanced acrylic tennis surface systems for indoor and outdoor tennis facilities

Plexipave and Plexicushion systems are advanced tennis surfacing systems designed to provide players with the highest levels of surface performance for competition and cushioning for safe training.

The Plexicushion System combines the consistent bounce, sure footing, and outstanding durability of Plexipave with the innovative shock-absorbing properties of EPDM Rubber cushioning. The result is a sure-footed surface that dynamically responds to body impact and reduces fatigue on player's legs ankles and feet. The multi-layered resiliency lengthens the orthopedic life of players of all ages, from juniors who are just starting to play competitively, to seniors who are enjoying the game in their golden years.

  • Increases Health and Longevity for Players of All Ages
  • Adjustable Level of Cushioning
  • Leading UV Formulation Protects Pigmentation Against Color Fading
  • Can be customized to All ITF Pace Ratings

Plexipave Sport Surfacing Systems uses recycled and post-industrial components in each of the formulations. This manufacturing choice minimizes the exploitation of petroleum and wood resources. The Plexicushion Prestige System (liquid) contains 16.5% of post-industrial or recycled products.

The Plexicushion substrate, a special blend of latex, rubber and plastic particles, forms a resilient layer that absorbs body shock and reduces muscle fatigue. The 100% acrylic Plexipave Surface provides consistent and uniform bounce, long lasting color, and allows speed of play specification.

System Components Plexipave and Plexicushion are engineered tennis surface systems made up of innovative materials installed according to rigid application specifications. Each layer in the system serves a specific purpose, and contributes to the quality of the finished court.

  • Textured line paint insures uniform ball bounce.
  • Highly pigmented finishes allow speed of play specification. (Available in a popular palette of colors)
  • Multiple Plexipave acrylic layers for the firm, uniform and durable surface Plexipave and Plexicushion are noted for.
  • Plexicushion is an enhancement that provides dynamic response to body impact, attenuates foot and leg shock, and reduces fatigue.
  • A filler undercoat.
  • The Systems can be installed indoors or outdoors, on asphalt or concrete.
  • Additional Plexipave products are used for patching, leveling and etching base surfaces.

Plexicushion Tennis Court Surface Products

Plexicushion Prestige

The Plexicushion System combines the consistent bounce, sure footing, and outstanding durability of Plexipave with the innovative shock-absorbing properties of EPDM Rubber cushioning. The result is a sure-footed surface that dynamically responds to body impact and reduces fatigue on player's legs ankles and feet. The multi-layered resiliency lengthens the orthopedic life of players of all ages, from juniors who are just starting to play competitively, to seniors who are enjoying the game in their golden years.

  • Increases Health and Longevity for Players of All Ages
  • Adjustable Level of Cushioning
  • Leading UV Formulation Protects Pigmentation Against

Plexicushion Competition

 The Plexicushion System combines the consistent bounce, sure footing, and outstanding durability of Plexipave with the innovative shock-absorbing properties of EPDM Rubber cushioning. The result is a sure-footed surface that dynamically responds to body impact and reduces fatigue on player's legs ankles and feet. The multi-layered resiliency lengthens the orthopedic life of players of all ages, from juniors who are just starting to play competitively, to seniors who are enjoying the game in their golden years.

  • Increases Health and Longevity for Players of All Ages
  • Adjustable Level of Cushioning
  • Leading UV Formulation Protects Pigmentation Against

Plexicushion 2000

  • The first cushioned acrylic tennis court system specifically designed for application to slightly cracked or deteriorated concrete or asphalt bases.
  • The unique slip-sheet "release coating" allows for a perfect and stable finished surface that is unaffected by base shifting.

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    Premier Tournament

    Identical design to the industry-leading Prestige system, affordably constructed by removing one layer of Base Coat.

    Premier Court

    PREMIER COURT® is the culmination of the most expansive research and development program ever in the tennis court and sports surfacing industry. Millions of dollars have been spent to develop the finest cushioned, crack proof, maintenance free playing surface available.

    PREMIER COURT® is a patented manufactured composite, which when combined with standard acrylic recreational coating, creates the PREMIER COURT® Surfacing System.

    Premier Court® is:

    • An all-weather cushioned sports surface
    • Ideal for indoor and outdoor installations
    • Designed to be an overlayment to hard courts, either asphalt or concrete
    • Developed to eliminate existing cracking problems and prevent future problems
    • A surface for courts on ground level, courts on roof or garage decks, and perfect for courts with limited or poor access
    • A surface that provides consistent playability shot after shot - GUARANTEED for 25 Years!

    Rebound Ace

    The Rebound Ace range of products and their application to a wide range of sports is unequalled in the acrylic sports surface industry. Rebound Ace is well known and highly regarded for the high standard and development of the Australian Open at Melbourne Park over 20 years. It is impressive that many courts remained in play for 20 years requiring only minimal surface maintenance with the underlying cushion functioning consistently for 20 years. This technology and history provides a confidence that the Rebound Ace product has what it takes to go the distance.

    When you consider the life cycle costing of a Rebound Ace court, the minimal maintenance costs, long cushion life combined with a surface designed to a level well beyond the competition, you will see its way below the alternatives. Whether it be Tennis, Netball, Volleyball, Futsal or numerous others Rebound Ace has a surface to suit, born from a history of quality, reliability and association with Champions.

    Clay Court Systems

    ClayTech is an artificial clay court that more closely replicates real clay than anything else on the market. It also requires the least maintenance of any clay court on the market.

    ClayTech is composed of a quarter-inch polypropylene membrane that gets glued down to an existing hard surface and in-filled with Har-Tru or European brick dust, giving it the look and feel of a real clay or Har-Tru court. Specialized line filler is used to create permanent playing lines that require only occasional freshening. Material can be added to taste on an as-needed basis.

    Its unique construct makes it a court that you can walk away from for six months but have up and running again in less than one hour. Its low maintenance and minimal water requirements also make ClayTech ideal for an indoor clay court.

    Sand Filled Synthetic Grass

    Plays and looks like grass, yet requires little maintenance and can be used year round.

    Fraser Edwards uses NGI Sports products for our synthetic court needs. Since 1991, NGI Sports has researched, developed, designed and engineered sports surfacing systems that shape great sport playing areas.

    Advantages of Synthetic Grass Courts

    • True shot response, speed, bounce, spin and slice
    • Optimal turn and foot release
    • Superior traction through vertical and dense fiber system
    • Eco-friendly backing
    • Easy installation and low maintenance
    • Eliminates cracking, peeling, spalling, and reflective cracks
    • Custom colors available, including two-tone construction
    • Sportline System (optional) – white lines tufted into the fibers

    Synthetic Grass Surface Options

    AussieClay Grass Court

    The world's top players are training more and more on clay. Aussie Clay was designed to provide high performance, cost-effective, low-maintenance surface with play similar to clay. The courts are constructed with a turf base and installed to exhibit sliding qualities similar to that of clay courts – higher bounces, slower play, slide and traction from a stop that mimic the clay experience. Available in three colors: Terracotta, Rubico Green, and Rubico Grey.

    1. Synthetic clay infill
    2. Inlaid sewn turn line
    3. Synthetic polyethylene turn
    4. 3-ply sports backing system (provides thermal and dimensional stability

    Pro Advantage XP

    The world’s only true dual-cushioned court system for reduced body stress and impact on joints- including a fixed, eco-friendly urethane cushion base later and special blended color aggregate. Ideal for HOAs, residential communities and mature players looking to extend the game

    1. 5/8” Polyethylene XP yarn system
    2. Premium infill
    3. Sports backing system
    4. 4. 3mm cushion pad

    KramerCourt XP

    A cushion court surface that bears the name of its designer, former world champion Mr. Jack Kramer. Designed to give balanced playing qualities throughout the entire court, with shorter, denser fiber for true grass-like ball response and excellent traction in a low-slide surface.

    1. Urethane Coating
    2. 3/8” Polyethylene fiber
    3. Premium infill
    4. 3-ply sports backing system (provides thermal and dimensional stability)

    ProCourt XP

    A top-line court ideal for all levels of competitive tennis, ProCourt XP brings a medium speed of play, for all levels of competitive tennis. One of our most popular surfaces.

    1. Urethane Coating
    2. 5/8” Polyethylene XP yarn system
    3. Premium infill
    4. Premium sports backing system

    Slipsheet Overlay Process

    Slip-sheet is a specially constructed ply felt that is built for strength, flexibility and the allowance of movement from substrates.

    Slipsheet System

    1. After cleaning out cracks, they are then filled with oxyrene epoxy which is left to dry for at least 1 hour before the slipsheet can be installed.
    2. Slip-sheets are rolled out one-by-one. A light layer of epoxy glue is poured onto one side of each slip-sheet as it is being rolled out for attachment to the following sheet.
    3. Primary membrane and fine sand are mixed together and applied using a squeegee to secure the Slip-sheets.
    4. The secondary membrane is applied by squeegee over a burlap (jute) mesh for increased flexibility and strength.
    5. Rock and sand aggregates are combined with a AC waterproof binder
    6. After flooding the court and court-patching any pools more than 1/3 inch deep, three refinement coats (including a second jute coat) are applied by squeegee on top of of the secondary membrane.
    7. The Court is then rolled multiple times for compaction and leveling purposes.
    8. Once the court is devoid of any surface inconsistencies, 3 coats of Plexipave paint are applied by squeegee.

    The Slipsheet Method (PDF)